Ceramic Fiber Modules
Ceramic fiber modules are prefabricated insulation units made by folding or stacking ceramic fiber blanket and pre-compressing it into rectangular blocks. Designed for rapid and seamless installation in high-temperature furnaces and kilns, the modules feature a modular design with concealed anchoring systems that eliminate exposed metal parts. Manufactured in automated production lines using high-purity synthetic materials, these modules ensure consistent density, dimensional accuracy, and thermal performance. They offer an efficient and durable lining solution for industrial thermal systems.
Key Features
Seamless Expansion
After untying, the folded blankets expand tightly in multiple directions, ensuring a gap-free lining.
High Resilience
The elastic ceramic fiber material withstands mechanical stress and compensates for furnace shell deformation, maintaining tight joints between modules.
Modular & Prefabricated Design
Enables quick and uniform installation with minimal joints, reducing heat leakage and improving insulation integrity.
Concealed Anchoring System
The elastic ceramic fiber material withstands mechanical stress and compensates for furnace shell deformation, maintaining tight joints between modules.
Good Mechanical Strength
Non-exposed anchors prevent thermal bridging and extend service life of the lining.
Lightweight, Low Heat Storage
Resilient and resistant to airflow scour and vibration in dynamic furnace environments.
Excellent Thermal Efficiency
Low thermal conductivity provides superior insulation and significant energy-saving benefits.
Outstanding Thermal Shock Resistance
The modules can endure rapid temperature changes without cracking or damage.
Ready for Immediate Use
No drying or curing is required. Once installed, the lining can be placed directly into operation.
Industry
Application
- Heating furnaces
- Reforming furnaces
- High-temperature cracking pipelines
- Ladle covers
- Pit and soaking furnace covers
- Heating furnaces
- Single or multi-coil annealing furnaces
- Continuous annealing and coating lines
- Ring furnaces, car-bottom furnaces, roller-hearth furnaces
- Bell-type furnaces
- Hot air ducts and flues
- Soaking furnaces and furnace covers
- Crucible furnaces
- Homogenizing furnaces
- Exhaust and flue systems
- Tableware tunnel kilns and intermittent kilns
- Hoffman kilns for sanitary ware and bricks
- Technical ceramics firing kilns
- Furnace flues and flame insulation
- High-temperature oxidation units
- Waste-gas recovery systems
- Combustion chambers
- Boiler flues
Specification Sheet
Type | Synthetic High Purity Module | High Alumina Module | Zirconia-Containing Module | Chrome-Alumina Composite Module | Zirconia-Containing Module |
Classification Temp. (°C) | 1260 | 1400 | 1500 | 1500 | 1500 |
Bulk Density (kg/m³) | 180 – 240 | ||||
Standard Sizes: 300x300x(100-500), 600x300x(100-500). Other sizes and bulk densities are available upon request. | |||||
Custom Ceramic Fiber Modules Manufacturer
We offer tailored ceramic fiber modules designed for specific industrial furnace and kiln applications. Customization includes various material grades, specialized sizes, and bulk densities to meet precise thermal insulation and dimensional requirements.
